Anyone who has ever drilled a hole in aluminum knows that it can be an arduous task. The drill bit will often melt and the metal bits will scatter everywhere. It makes one wish for a simple solution to this problem. How to drill Aluminum There are ways to drill aluminum quickly and with no mess. This is frustrating for anyone who does not have experience with drilling this type of material, but if you follow these 10 steps you'll avoid all that frustration! 1) Buy the correct size carbide-tipped drill bit The first step to successfully drilling aluminum is picking out the right size drill bit. Generally speaking, 1/4" or 3/8" drills work best for most people's needs because they are able to cut through aluminum quickly without too much pressure applied. 2) Use a lubricant Lubricating your drill before going to town on your project is an absolute must. The bit will be hot and it can melt the aluminum quickly. Without lubrication, bits will break easily to